RUSSELL C. CAMPBELL, P.E. DESIGN EXPERIENCE
PARTIAL LISTING OF HVAC AND
UTILITIES DESIGN PROJECTS
Typical project involvement is complete from initial
study and concept through final commissioning with all engineering
and commissioning work self-performed.
Project at B.F. Goodrich
Corporation Gasket Manufacturing Plant in Palmyra, NY:
Project scope included design of:
· 20,000 CFM low velocity supply air distribution system
for 30 air change per hour solvent environment with ambient velocities
not exceeding 30 FPM on work floor.
· 20,000 CFM HVAC system for production area
Project for Grahm Packaging
Blow Molding Facility in Bordentown, NJ:
Project scope included design of:
· 250 ton central process chilled water system with three-tier
decoupled pumping circuits to provide chilled water at multiple
temperatures and presures.
· 500 ton tower water system upgrade to facilitate balancing
and reduce total energy use.
Project for Quebecor Printing
Facility in Atglen, PA:
Project scope included design of:
· 400 cooling tower free cooling expansion to 1200 ton central
chilled water plant with conversion of air cooled process chillers
to central plant and interconnection of two site central chilled
water plants.
Simon Properties Shopping
Mall in Livingston, NJ:
Project scope included design of:
· 1800 ton central chiller plant
· 4320 GPM primary/secondary pumping system
· Conversion of direct expansion rooftop units to central
waterside utilities.
· 500 GPM dual temperature hydronic system.
Project at Mobil Chemical
facility in Arlington, TX:
Project scope included design of:
· 700 ton central chilled water plant with chillers, pumps,
hydronic air control, and distribution system piping.
· 1,000 ton central process cooling tower water system with
cooling towers, pumps, piping, hydronic air control, plate heat
exchanger, and temperature controls.
· 120,000 CFM central ventilation system including air handling
units, exhaust fans, and duct systems.
Project at Mobil Chemical
facility in Temple, TX (East plant):
Project scope included design of:
· 2,800 ton central chilled water plant with chillers, pumps,
and piping system.
· 6,700 GPM primary/secondary chilled water distribution
system with pumps, piping, hydronic air control and integration
with existing plant system.
· 4,000 ton central cooling tower water system with towers,
pumps, and piping.
· 1,000 CFM compressed air distribution piping system.
· 100,000 CFM central air conditioning system with air handling
units and ducted air distribution system.
· Chiller plant control system.
· 2400 square foot mechanical room expansion.
Project at Mobil Chemical facility in Jacksonville,
IL:
Project scope included design of:
· 700 ton central chilled water plant expansion with chiller,
piping, and chilled water distribution pump upgrade.
· Two 1,200 GPM chilled water secondary distribution systems
with pumps, piping, and control valves supporting two 60,000 square
foot manufacturing building additions.
· 700 ton cooling tower addition with tower pumps and piping.
· 280,000 CFM positive pressurization ventilation system
with supply fans, exhaust fans, temperature controls and pressurization
controls.
· Two 50,000 CFM central air conditioning systems with air
handlers, ducted air distribution systems and temperature controls.
· 4,000 CFM central compressed air system with air compressors,
filters, dryers, accumulators, and piping distribution system.
· Process-specific fume hood designs.
· Two 5,000 CFM high velocity process exhaust systems with
fans and ducted distribution systems.
· 50 process cooling heat exchanger secondary circuits with
heat exchangers, pumps, hydronic air control, piping, and temperature
controls.
· 50 BHP high pressure steam boiler humidification system
with boiler, feed water system, chemical treatment system, steam
injection manifolds, and controls.
· Two sterile process water systems with pumps, distribution
piping, ozone sterilization, particulate filtration, and wastewater
handling system.
· Proprietary process air handling systems with air handlers,
exhaust fans, duct distribution systems, volumetric flow controls,
temperature controls, and process control interfaces.
· 180 ton process cooling tower water system with pumps,
piping, hydronic air control, temperature controls, and process
control interfaces.
Project at Mobil Chemical
facility in Temple, TX:
Project scope included design of:
· 2,100 ton central chilled water plant expansion with chillers
and piping.
· 5,000 GPM chilled water system conversion to primary/secondary
distribution with pumps and piping.
· 3,000 ton central cooling tower water system upgrade with
pumps, towers, and piping.
· 2,400 square foot mechanical room expansion.
Project at Mobil Chemical
facility in Frankfort, IL:
Project scope included design of:
· 1,000 ton chilled water plant centralization with chillers,
pumps, and distribution piping.
· Chilled water distribution piping system upgrade.
· 1,000 ton cooling tower system expansion with towers, pumps,
and piping.
· 1,200 square foot mechanical room expansion with ventilation
upgrade including exhaust fans, supply air intakes, refrigerant
vapor detection equipment, and controls.
Project at Mobil Chemical facility in Bakersfield,
CA:
Project scope included design of:
· 1,200 ton central chilled water plant with chillers, pumps,
piping, and control system.
· 1,200 ton cooling tower system with towers, pumps, and
piping.
· 2,900 GPM primary/secondary chilled water distribution
system with pumps, piping, flow controls, and temperature controls.
· Plant-wide process cooling system piping replacement.
Project at Mobil Chemical
facility in Winchester, VA:
Project scope included design of:
· 100 BHP high pressure steam plant with boilers, feedwater
pumps, condensate pumps, steam piping, condensate piping, and chemical
treatment system.
· Process steam distribution system with steam piping, condensate
piping, local condensate pumps, and steam traps.
· Ten 2-stage pneumatic conveying systems with material handling
fans, ductwork, cyclones, and effluent air filtration.
· 100,000 CFM ventilation system with fans, duct distribution
system, and outside air intakes.
· 10 process exhaust systems with fans and ductwork.
· Process-specific fume hood designs.
Project at Mobil Chemical facility in Covington,
GA:
Project scope included design of:
· 800 ton chilled water plant expansion with chillers, pumps,
and distribution piping system.
· 1,100 ton cooling tower system expansion with towers, pumps,
piping, and process-integrated temperature controls.
· 2 process cooling water secondary distribution systems
with pumps, piping, and temperature controls.
· 30,000 CFM air conditioning system addition with air handling
unit, ducted air distribution system, and temperature controls.
· 60,000 CFM general ventilation system with air handling
units, exhaust fans, and temperature controls.
· Process-specific fume hood designs.
· Compressed air piping distribution system expansion.
Project at Tenneco facility
in Bakersfield, CA:
Project scope included design of:
· 400 ton chiller plant expansion with chiller, pump upgrade,
and piping.
· Manufacturing area piping capacity increase.
· Cooling tower capacity increase.
· Chiller plant control system upgrade
Project at Tenneco facility in City of
Industry, CA:
Project scope included design of:
· 650 ton cooling tower upgrade with tower, pumps, and piping.
· 650 ton process cooling system including plate heat exchanger,
closed-loop secondary water distribution system with pumps, hydronic
air control, and piping system.
Project at Tenneco facility
in Temple, TX:
Project scope included design of:
· 1800 ton cooling tower upgrade with towers, pumps, and
piping.
· Mechanical room ventilation upgrade with exhaust fans,
controls, refrigerant vapor detection, and outside air intakes.
· 1350 ton chiller plant expansion with chiller, chiller
pumps, and piping.
· 6000 CFM compressed air system upgrade with compressor,
piping, air dryer, air filtration, and waste oil-water separation.
Project at Tenneco facility
in Jacksonville, IL:
Project scope included design of:
· 2,100 ton central chilled water plant with chillers, pumps,
and piping.
· 5,300 GPM primary/secondary chilled water distribution
system with pumps and piping.
· 3,000 ton central cooling tower system with towers, pumps,
piping, and reservoir.
· 1,000 ton free cooling system with plate heat exchanger,
pumps, and piping.
· Chiller plant and free cooling system control system.
· Mechanical room expansion and ventilation upgrade with
fans, unit heaters, refrigerant vapor detection, outside air intakes,
ductwork and controls.
Project at industrial facility
in Beech Island, SC:
Project scope included design of:
· 1,500 ton central chilled water plant with chillers, pumps,
and piping.
· 3,600 GPM primary/secondary chilled water distribution
system with pumps and piping.
· 1,500 ton central cooling tower system with towers, pumps,
and piping.
· Chiller plant control system.
· Mechanical room expansion and ventilation upgrade with
fans, unit heaters, refrigerant vapor detection, outside air intakes,
ductwork and controls.
· 160 HP central plant vacuum system with vacuum pumps, piping,
receivers, and controls.
· 1,170 HP central compressed air system with centrifugal
compressors, screw compressors, piping, filtration, receivers, controls,
and cooling water system.
· 20,000 CFM manufacturing area HVAC system.
Project at industrial facility
in Clayton, NJ:
Project scope included design of:
· 95,000 CFM central exhaust system for aluminum rolling
mills' fume hoods with duct system, control system, fan, and effluent
scrubber.
Project at industrial facility
in City of Industry, CA:
Project scope included design for expansion of:
· 1300 ton cooling tower upgrade with tower, pumps, and piping.
· 1300 ton process cooling system including plate heat exchanger,
closed-loop secondary water distribution system with pumps, hydronic
air control, and piping system.
Project at industrial facility
in Temple, TX:
Project scope included design of:
· 2350 ton cooling tower upgrade with towers, pumps, and
piping.
· Mechanical room ventilation upgrade with exhaust fans,
controls, refrigerant vapor detection, and outside air intakes.
· 1,500 ton chiller plant expansion with chiller, chiller
pumps, and piping.
· 10,000 CFM compressed air system expansion and centralization
with compressor, piping, air dryer, air filtration, controls, and
waste oil-water separation.
· 1100 CFM central vacuum system expansion with vacuum pump,
piping, and controls.
Project at industrial facility
in Frankfort, IL:
Project scope included design of:
· 1,200 ton central chilled water plant expansion with chillers,
pumps, and piping.
· 2,880 GPM primary/secondary chilled water distribution
system with pumps and piping.
· 2,000 ton central cooling tower system with towers, pumps,
and piping.
· 1,000 ton free cooling system with plate heat exchanger,
pumps, and piping.
· Chiller plant and free cooling system control system.
· Mechanical room expansion and ventilation upgrade with
fans, unit heaters, refrigerant vapor detection, outside air intakes,
ductwork and controls.
Project at industrial facility in City of
Industry, CA:
Project scope included design of:
· 165,000 CFM central evaporative cooling HVAC system serving
entire production plant including air handling equipment and air
distribution system.
Project at industrial facility in Farmington,
NY:
Project scope included design of:
· 120 ton central chilled water plant with chiller, piping,
and chilled water distribution pumps.
· 288 GPM chilled water secondary distribution systems with
pumps, piping, and control valves supporting process and 20,000
square foot manufacturing building construction.
· 120 ton cooling tower addition with tower pumps and piping.
· 20,000 CFM central air conditioning systems with air handlers,
ducted air distribution systems and temperature controls.
· 565 CFM central compressed air system with air compressors,
filters, dryers, accumulators, and piping distribution system.
· Process-specific fume hood designs.
· 2,000 CFM high velocity process exhaust systems with fans
and ducted distribution systems.
· 12 process cooling heat exchanger secondary circuits with
heat exchangers, pumps, hydronic air control, piping, and temperature
controls.
· 40,000 CFM air rotation, gas-fired heating system with
upgraded filtration.
· Sterile process water systems with pumps, distribution
piping, ozone sterilization, particulate filtration, and wastewater
handling system.
Project at industrial facility
in Winchester, VA:
Project scope included design of:
· 540 ton central chilled water plant with chillers, pumps,
piping, and control system.
· 900 ton cooling tower system with towers, pumps, and piping.
· 1,296 GPM primary/secondary chilled water distribution
system with pumps, piping, flow controls, and temperature controls.
· Plant-wide process cooling system piping replacement.
Project at Tenneco Technical
Center in Canandaigua, NY
Project scope included design of:
· Laboratory HVAC for chemistry, analytical, and process
research laboratories.
· Laboratory and process fume hood systems.
· 120 ton HVAC chilled water system.
· 80 ton process chilled water system
· 300 ton process and condenser water cooling tower system.
· Heating and ventilating system for 30,000 square foot pilot
plant.
|